High Pressure Hose SAE 100 R2 Manufacturer in India
Mangla Rubber Industries manufactures SAE 100 R2 high pressure hydraulic hose to SAE J517 and EN 853 2SN. Two high-tensile steel wire braids over an oil-resistant nitrile tube give working pressures from 400 bar at 1/4″ down to 78 bar at 2″, with a 4:1 burst safety factor. Supplied by the coil or as crimped assemblies with BSP, NPT, JIC, ORFS or metric DIN ends, for excavators, backhoe loaders, presses, tippers and industrial hydraulics.
Request a quote · Mohit Mangla +91 88007 72816 · Karan Mangla +91 99587 34560 · manglarubberind@gmail.com
SAE 100 R2 Hose Specifications
| Specification | Detail |
|---|---|
| Standard | SAE J517 100 R2AT · EN 853 2SN · DIN 20022 2SN |
| Inner tube | Oil-resistant synthetic rubber (NBR) |
| Reinforcement | Two braids of high-tensile steel wire |
| Cover | Oil, weather, ozone and abrasion resistant synthetic rubber |
| Bore range | 1/4″ to 2″ (6.4 mm to 50.8 mm) |
| Working pressure | 5,800 psi (400 bar) at 1/4″ down to 1,125 psi (78 bar) at 2″ |
| Burst pressure | 4× working pressure minimum |
| Temperature range | −40 °C to +100 °C |
| Fluids | Mineral hydraulic oil, petroleum fluids, lubricating oil, diesel, air, water |
| Supply | Bulk coils, cut lengths, or crimped and pressure-tested assemblies |
Working pressure falls as bore rises, and must be de-rated above +70 °C, roughly 85% at +80 °C, 70% at +90 °C and 50% at +100 °C. Ask us for the size-wise pressure and burst chart for your application.
Why Plants and Distributors Choose Mangla SAE 100 R2 Hose
- Built to the named standard: SAE 100 R2AT and EN 853 2SN, not “equivalent to international standards”.
- Burst pressure quoted per size at a 4:1 minimum ratio, with impulse test data available on request.
- Hose and crimp supplied as one qualified system: ferrule, die set and crimp diameter matched to our own hose, so the assembly carries a valid pressure rating.
- Custom lengths and fitting orientations built to drawing, with low minimum order quantities for OEM and maintenance teams.
- Manufactured in Ghaziabad, Delhi NCR since 1983, supplying Indian industry and export buyers.
Applications
- Backhoe loader and excavator boom, bucket and dipper circuits, including JCB 3DX and 3CX machines
- Hydraulic presses, injection moulding and press brakes
- Tipper and tipping hydraulics on trucks and trailers
- Crane and material handling circuits
- Steel plant, cement plant and general industrial hydraulics
- Any circuit whose pressure peaks exceed 60% of the SAE 100 R1 rating for that bore
Couplings and End Fittings
Supplied with crimped one-piece fittings in BSP, NPT, JIC 37°, ORFS and metric DIN threads, plus SAE 4-bolt split flange (Code 61 and Code 62) for large-bore connections. ORFS is recommended where vibration or high impulse is present, because the O-ring face seal does not rely on metal deformation. Assemblies are proof tested before despatch.
Technical Guides
SAE 100 R2 specifications · R1 vs R2 pressure rating chart · 2-wire vs spiral hose · Hose connector and fitting types
Frequently Asked Questions
What is the pressure rating of SAE 100 R2 hose?
SAE 100 R2 working pressure runs from 5,800 psi (400 bar) at 1/4″ bore down to 1,125 psi (78 bar) at 2″ bore, with a minimum burst pressure of four times the working pressure in every size.
Is SAE 100 R2 the same as EN 853 2SN?
They are dimensionally and functionally equivalent two wire braid high pressure hydraulic hoses and are routinely cross-specified. SAE 100 R2AT is the American designation; EN 853 2SN is the European one.
When should I use spiral hose instead of R2?
Use four or six spiral hose when the circuit cycles rapidly and continuously, such as rock breakers, drills and harvesters. Braid wires abrade each other under impulse, while parallel spiral layers do not.
Do you supply R2 hose as complete assemblies?
Yes. We supply bulk coils, cut lengths and complete crimped assemblies with fittings matched to our own hose and crimp specification, proof tested before despatch.
Get a Quote
Send the bore, length, working pressure, media and temperature, and the end fittings you need, and our engineering team will confirm the construction and lead time. Manufacturing at Plot C-2, Sector B-1, Trans Delhi Signature City, Ghaziabad, Uttar Pradesh 201103. Manufacturing hose since 1983.